Laser Marking & Engraving
What Laser Marking and Engraving is and how does it work?
Marking and engraving are based on the principle of using the laser beam to modify the surface characteristics of the material, by vaporising, carbonizing or oxidizing locally. In order to direct the beam during processing, a laser head equipped with two or more galvanometers with a mirror mounted on the shaft is used. The latter can be used to direct the beam during processing with an extremely high speed.
The main use of marking is related to product traceability, as an indelible tool for reporting texts and logos or for functional surface processing on the material.
In the field of engraving, the laser is used to create profiles, writings, logos and patterns carved in a controlled manner on the materials.
Laser marking and engraving applications
Laser marking for traceability The traceability of industrial supply chains is increasingly a topic of primary importance in many sectors. Understanding how to keep the transformation and assembly processes of the product under control is the only way in some sectors to maintain the right level of quality.
In this type of die each component is identified with a serial or a lot number, which is usually stamped with a barcode, datamatrix or QR code. The laser is ideal for carrying out this type of processing on virtually any surface. The acquisition of this data through special readers during the production cycle and later during the life cycle, allows you to always keep the product configuration and its implications in terms of quality and safety under control.
The sectors of greatest interest for laser traceability applications are: Automotive, Aerospace, Medical, Food & Beverage, Pharmaceutical.
Laser marking of texts and logos The marking of logos and texts on objects is one of the most common laser processing practices. The logo represents a company and that is why it is of great importance to make it visible. With laser marking it is possible to mark indelibly and clearly on extremely small surfaces or on objects that must be exposed to extreme external agents such as, for example, tools or marine equipment. Text marking is also important and is widely used in product customization and identification by coding. Many sectors use the marking of texts and logos. In particular we can mention those where the visibility of the branding is very important such as: fashion, jewelry, luxury, etc.
Functional laser marking The functional processing of the surface of the material allows to vary the intrinsic characteristics of the object both of a chemical and physical nature and of an aesthetic nature. By exploiting these particular laser processes we can change the wettability characteristics of a material, of friction or of behavior with respect to the optical reflection of light.
The sectors of greatest interest for functional marking laser applications are: micromechanics, mechanics linked to fluids, watchmaking, etc.
Engraving Laser engraving represents another important and widespread application of laser machining. The principle on which it is based is to remove material (laser ablation), passing the beam several times over the surface in order to obtain cavities with well-defined geometric properties (edges, fittings, surface finish of the excavation, etc.). The flexibility and precision of processing that can be obtained with a laser are superior to any other mechanical and chemical processing method that can be compared.
Deep engraving laser This technique is used in the construction of tools, molds, in the identification of frames in the automotive or jewelry. It consists in going down in the processing up to a few millimeters using a multi-pass ablation strategy.
Black Laser engraving In this case, the chemical oxidation process of the molten material of the surface is exploited, which occurs thanks to the presence of oxygen. The surface roughness absorbs a lot of light and gives the effect of black or tending to gray or dark brown engravings on specific materials such as (aluminum, copper, brass, etc.).
White engraving laser The white engraving is a shallower process that creates smooth and highly reflective surfaces. In this process, the melting of the material is limited and it adapts perfectly to dark metals such as galvanized steel, hardened steel, etc. The sectors of greatest interest for laser engraving applications are many, including: mechanics in general, automotive, molds, tools, medical, jewelery, watches, etc.
Laser Cleaning A particular incision is that of Laser Cleaning, which through the removal of a surface layer of material, is used for pre-processing operations of the materials (for example for the removal of oxides on metals) or finishing at the end of the processing cycle (e.g. for the removal of chips or particulates).
The sectors of greatest interest for Laser Cleaning applications are: mechanics in general, molds, medical, printing and packaging, etc.
Types of marking
As already seen for engraving, also for laser marking it is possible to exploit the oxides that the molten surface material creates in contact with oxygen to create a color. This method is called annealing laser. By playing with the parameters of the source and with the formation temperature of the oxides (varying up to about 200 ° C) it is possible to obtain colored laser markings ranging from black to blue, from red to green. For temperatures over 200 ° C, on the other hand, the chromatic effect of the marking disappears. The advantage of using the tempering laser marking is that the surface is kept intact (important for example when there are mechanical couplings), excellent readability and resistance to abrasion are obtained. The optimal materials for this technique are steel and titanium, the more difficulties there are for aluminum and all non-ferrous metals in general.
Black Marking is a type of marking based on the principle of Laser tempering but which uses short pulse sources, mainly MOPA or USP sources, to create nanometric structures on the surface. The latter are able to guarantee an effective diffusion of the incident light, returning practically zero reflected radiation. A further advantage of this type of marking is that the short pulses generate very little thermal effect on the surface and this ensures excellent surface integrity and the remainder of a small amount of chromium capable of creating an oxide layer that tends to regenerate and therefore to maintain long-lasting marking over time. This important feature is widely used in the head of surgical instruments that require marking for traceability (UDI code for traceability required by European and FDA regulations) and which must be sterilized cyclically. This type of marking is therefore indelible and resistant to corrosion even in severe sterilization processes.
Another important feature is that this type of sources typically have very small spots and therefore allow very small or watermarked markings.
Night & Day marking (Laser marking for surface layer removal)
A common marking technique is that by removing a surface layer. In this case it can be paint, coatings or treatments such as anodizing which is often removed from materials such as aluminum.
In any case it is a question of using the laser to heat and then evaporate the surface layer leaving the underlying surface intact and clearly visible. This type of marking, called "night & day", is highly visible as the contrast of colors is usually very marked and customizable in the colors and for this reason it is highly used in the automotive and consumer electronics fields for the design of components such as the interiors of car or the control buttons of the dashboards of electronic devices.
Laser foaming is a technique used for marking plastics and is based on the fact that the pigments and additives contained in the plastic are heated and evaporated locally, inducing an oxidation of the carbon contained which generates CO2. The gaseous formation causes a surface foaming which creates the color change. Usually dark plastics turn white, while light plastics turn dark colors such as gray or black. Marking for Carbonization
Laser carbonization is a marking method suitable for plastics and organic materials (paper, wood, leather). In this case, the laser radiation heats the surface, raising the temperature to such a point that the carbon bonds are broken and the natural carbonization process of the material is triggered.
On a visual level, Laser carbonization always leads to a darkening of the material (from gray, dark brown to black).
Laser Marking and Engraving - Usable Materials
Laser marking and engraving of metals is one of the most widespread applications in the mechanical sector. The excellent results obtainable in terms of contrast and sharpness of the processing, accuracy of the engravings (which can reach the micron in the most demanding applications) and the possibility of leaving the nature of the metal almost unchanged, make the Laser the optimal choice for most of the applications.
The marking processes also have characteristics of great resistance over time and allow to avoid corrosion phenomena.
Metals suitable for laser marking and engraving are:
- Stainless steel
- Special steels
- Anodized aluminum
- Hardened metals
Plastics are now fundamental in the creation of all sorts of products and it is therefore a need to be able to use the laser for product traceability, or to mark logos and writings. Plastics change their compatibility characteristics with laser radiation in an important way between the various families and types. This characteristic requires a careful choice of sources and technological solutions to be adopted.
The plastics that can be used for laser marking are:
- Polyamide (PA)
- Polycarbonate (PC)
- Polyethylene (PE)
- Polyethylene terephthalate (PET)
- Acrylonitrile-butadiene-styrene (ABS)
- Polypropylene (PP)
Glass and ceramic
The processing of glass and ceramics is one of the most challenging due to the brittleness problems of the material and the normal insulation behavior it has with respect to heat sources. For many applications, lasers have replaced mechanical machining as the lack of a contact tool avoids waste related to cracks and fissures. Furthermore, even the maintenance costs of the tools are eliminated and the process times are much lower than traditional processes.
Furthermore, ceramic is a material increasingly used for electronics and sensor applications that require micromachining and that the laser can tackle with excellent results, challenging the fragility related to the various degrees of hardness of the material.
There are various sources for glass and ceramic processing, some examples are CO2 sources and UV sources, but more and more there is the use of ultra-short pulse sources (USP), which with the high peak energies of the pulses are able to accurately and quickly cut and engrave the hard surface. There are also special process measures, such as the adoption of specific spot formers that are able to limit thermal shocks and therefore allow the process speed to increase without creating waste and defects.Organic (Wood, Leather)
Wood is an important material used for its versatility and wide availability. working with this material with the laser is simple and practical and it is possible to easily engrave both woods of all kinds (including painted ones), to create handicrafts, souvenirs, plates, pieces of furniture, toys, etc. The result that can be obtained is a clean and homogeneous engraving that cannot be obtained with other woodworking methods.
Leather and hide are resistant and rigid materials, difficult for traditional processing. The laser engraving of the leather produces a sharp contrast on the surface, with a tendency to embossing. A greater contrast is obtained with the incisions on darker skin, less in the case of fair skin. The results obtained depend on the type of skin, the laser being used, and the setting of the power, speed and frequency parameters.
Composite materials are formed by combining several materials with different properties to obtain a new material with different properties and usually superior to the starting ones. Generally a matrix material is used to which a fiber is then added. The most common laser-machinable composites are fiber reinforced polymer composites (FRP), metal matrix composites (MMC) and ceramic matrix composites (CMC). The laser can be used with these materials to successfully engrave and cut the surface by creating shapes, holes and markings.
Why prefer a Laser Marker to other technologies
Laser marking compared to other technologies offers important advantages that must be considered when choosing:
Laser processing makes it possible not to use parts in contact with the piece, making them ideal for materials or products that require careful processing. Furthermore, having no contact tools there are no relative costs of wear and maintenance.
Respect for Nature (Green)
The marking process is environmentally friendly and does not use inks and chemical material that must then be disposed of.
Modern laser systems for marking and engraving consume less than a household appliance and certainly much less than many competing technologies, thus emitting less CO2 into the environment and being more respectful of nature.
Processing quality and precision
Laser marking and engraving are characterized by the quality and precision of the processing, as they use beams that can reach a few tens of microns. The details, the high contrasts obtainable and the chemical, thermal and corrosion resistance make the Laser the main technology for high-level and indelible marking applications over time.
The possibility of processing any type of material, the easy integration on systems and lines and the digital nature of the Laser management process make it flexible to adapt to any process and suitable for highly customized products.
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